ANSI -
American National Standards Institute - The
principle standards writing organization in the
United States, who
sets standards for a wide variety of items,
including the design, fabrication and testing of
pressure piping, systems, and components for various
pipeline services.
API -
American Petroleum Institute - The principal
United States oil company trade
association.
It has some standards and specification
writing functions, such as wellhead components and
pipeline valves.
API Spec 6D
- An API specification dealing with pipeline valves.
Most pipeline valves are manufactured to this
specification, and, if so, can be identified with
the API 6D monogram.
ADAPTER SPOOL
- An extension that is added to a short face-to-face
valve, to conform to standard API 6D face-to-face
dimensions.
ANGLE VALVE
- A variation of the globe valve, in which the end
connections are at right angles to each other,
rather than being in line.
BGO -
Bevel Gear Operated (Operator) - The actuation of a
valve by means of a set of bevel gears having the
axis of the pinion gear at right angles to that of
the larger ring gear.
The reduction ratio of this gear set
determines the multiplication of torque achieved.
Used on gate valves.
BACK SEAT
- A shoulder on the stem of a valve, which seals
against a mating surface inside the bonnet to permit
replacement, under pressure, of stem seals or
packing.
BALL VALVE
- A valve using a ball that is rotated through 90
degrees to open and close the valve.
BLOCK AND
BLEED - The capability of obtaining a seal
across the upstream and downstream seat rings of a
valve when the body pressure is bled off to
atmosphere through blow down valves or vent plugs.
Useful in testing for integrity of seat seals
and in accomplishing minor repairs under pressure.
BONNET -
The top part of a valve, attached to the body, which
guides the stem and adapts to extensions or
operators.
Provides leak proof closure for the valve
body.
The threaded section of stem goes through a hole
with matching threads in the bonnet.
Globe valves may have a
screw-in, union, or bolted bonnet.
Screw-in bonnet is the simplest bonnet,
offering a durable, pressure-tight seal.
Union bonnet is suitable for applications
requiring frequent inspection or cleaning.
It also gives the body added strength.
A bonnet attached with bolts is
used for larger or higher-pressure applications.
Bonnets also contain the packing, which is a
wearable material that maintains the seal between
the bonnet and the stem during valve cycling
operations.
BODY -
The main pressure containing structure of the valve
and the most easily identified as it forms the mass
of the valve.
It contains all of the valve's internal parts
that will come in contact with the substance being
controlled by the valve.
The bonnet is connected to the body and
provides the containment of the fluid, gas, or
slurry that is being controlled.
BORE -
The inside diameter of the smallest opening through
a valve; i.e. the diameter of the hole in the ball
of a ball valve; the diameter of the hole in the
gate of a gate valve.
BUTT WELD
ENDS - The end connection of a valve suitably
prepared for butt-welding to connecting piping.
BUTTERFLY
VALVE - A short face-to-face valve that has a
movable vane in the center of the flow stream that
rotates 90 degrees as the butterfly valve opens and
closes.
CHECK VALVE
- A one-directional hinged closure (clapper) valve
which is opened by the fluid flow in one direction
and which closes automatically when the flow stops
or reverses direction.
CLASS - A
designation of pressure capability.
CONTROL VALVE
- A valve that controls a process variable, such as
pressure, flow or temperature by modulating its
opening in response to a signal from a controller.
CONTROLLER
- A device that measures a controlled variable
compares it with a predetermined setting and signals
the actuator to readjust the opening of the valve in
order to re-establish the original control setting.
DTR-DIFFERENTIAL THERMAL RELIEF - A relief valve
mounted at a tee on the valve bonnet, pipes excess
pressure to the upstream throat of the valve.
This system functions only when the valve is
closed.
A manual body bleed valve is
included. This bleed valve, installed at the tee, is
opened after the valve is closed. Seal effectiveness
can be immediately evaluated. This bleed valve must
be closed before the valve is reopened.
An isolation valve installed in
the upstream throat tap is also included. It must be
left open to permit the relief system to relieve
pressure upstream and is closed only for repair.
DOUBLE BLOCK
and BLEED (DBB) - The capability of a valve, in
a pipeline under pressure, to have its body cavity
bled down to atmospheric pressure when the valve is
in either the fully closed or fully open position.
ELASTOMER
- A natural or synthetic elastic material.
Used in synthetic rubber parts such as
O-rings.
END
CONNECTION - The type of connection supplied on
the ends of a valve that allows it to be installed
in a pipeline.
Weld end, flanged end, screwed end.
EXPLOSION
PROOF - The prevention of explosion, triggered
by electrical components, through containment in
special housings.
A requirement for electrical devices, such as
solenoids and switches, when exposed to a
potentially explosive environment.
EXTENSIONS
- The equipment applied to buried valves to provide
above-grade accessibility to operating gear,
blow-down and seat lubrication systems.
F.O.B. -
Freight On Board - Transportation charges are
absorbed by vendor to the FOB point.
Transportation charges pass to the customer
when shipment leaves the FOB point.
FACE-TO-FACE
- The overall dimension from the inlet face of a
valve to the outlet face of the valve (one end to
the other).
This dimension is governed by ANSI B16.10 and
API 6D to ensure that such valves are mutually
interchangeable, regardless of the manufacturer.
FAIL SAFE
VALVE - A valve designed to fail in a preferred
position (open or closed) in order to avoid and
undesirable consequence in a piping system.
FLANGE -
A cast or formed pipefitting consisting of a
projecting radial collar with bolt holes to provide
means of attachment to piping components having a
similar fitting.
The end piece of flanged-end valves.
FLOATING BALL
- A ball valve having a non-trunnion mounted ball.
The ball is free to float between the seat
rings.
FULL OPENING
- Describes a valve whose bore (port) is nominally
equal to the bore of the connecting pipe.
FULL
PORT
-
GALLING -
The tearing of metal when two elements rub against
each other.
Usually caused by lack of lubrication or
extreme contact pressure.
GASKET -
A seal or packing placed between mechanical joints
(such as flanges) to prevent the escape of the
flowing medium.
GATE VALVE
- A straight through pattern valve whose closure
element is a sedge or parallel-sided slab, situated
between two fixed seating surfaces, with means to
move it in or out of the flow stream in a direction
perpendicular to the pipeline axis.
GLOBE VALVE
- A valve whose closure element is a flat disc or
conical plug sealing on a seat that is usually
parallel to the flow axis.
The tortuous flow path produces a relatively
high-pressure loss.
A Globe valve is a type of
valve used for regulating flow in a pipeline,
consisting of a movable disk-type element and a
stationary ring seat in a generally spherical body.
Globe Valves are named for their spherical body
shape with the two halves of the body being
separated by an internal baffle.
This has an opening that
forms a seat onto which a movable plug can be
screwed in to close (or shut) the valve. The
plug is also called a disc or disk.
In globe valves, the plug
is connected to a stem which is operated by
screw action in manual valves. Typically,
automated valves use sliding stems. Automated
globe valves have a smooth stem rather than
threaded and are opened and closed by an
actuator assembly. When a globe valve is
manually operated, the stem is turned by a hand
wheel.
HARD FACING
- A surface preparation in which an alloy is
deposited on a metal surface, usually by weld
overlay, to increase abrasion and/or corrosion
resistance.
HOT TAPPING
- The process by which a pipeline, under pressure,
is cut into to provide a side outlet.
A flanged fitting is saddle welded to the
pipeline and a full port valve bolted to the flange.
The hot tapping machine, bolted
to the outboard valve flange, operates through the
open valve.
After cutting out a circular piece from the
pipe wall, the tapping machine is removed and the
valve closed.
HYDROSTATIC
TEST - A shell test in which a valve is
completely filled with water and pressure tested.
Used for conducting proof pressure testing.
LIMIT SWITCH
- An electrical device providing a signal to a
remote observation station indicating when the valve
is in the fully open or fully closed position.
Usually a component of a valve actuator.
LOCKING
DEVICE - A mechanism provided on valve operators
to prevent unauthorized operation or tampering.
MAXIMUM
WORKING PRESSURE - The maximum working pressure
(pounds per square inch) at which a valve can be
operated.
The maximum working pressures for various
pressure classes within temperature limits of 20F
degrees and +100F degrees.
METAL-TO-METAL SEAL - The seal produced by
metal-to-metal contact between the sealing face of
the seat ring and the closure element, without
benefit of a synthetic seal.
NACE -
NATIONAL ASSOCIATION OF CORROSION ENGINEERS -
The technical association publishes papers, articles
and standards on all aspects of corrosion, and has
written the definitive standard for valve materials
for sour gas service.
NEMA -
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION -
An association which has set up guidelines for the
manufacture of electrical equipment.
Generally applicable to specifications for
switches, etc., for electric operators.
NON-RISING
STEM - A gate valve having its stem threaded
into the gate.
As the stem turns, the gate moves but the
stem does not rise.
Stem threads are exposed to line fluids.
OPERATING
TIME - The time required for a power operator to
stroke the valve from the full open to full closed
position, or vice-versa.
OPERATOR
- A device that converts manual, hydraulic,
pneumatic or electrical energy into mechanical
motion to open and close a valve.
PIG - A
device, closely conforming to the pipe bore, which
is forced through a pipeline to clean the pipe of
all foreign material and debris.
The valves in a pipeline that will be pigged,
must be thru-conduit, full port, otherwise the pig
will not pass through them.
PLUG -
The closure member of the valve. Plugs are connected
to the stem which is slid or screwed up or down to
throttle the flow. Plugs are typically of the
balance or unbalanced type. Unbalanced plugs are
solid and are used with smaller valves or with low
pressure drops across the valve.
The advantages are simpler
design, with one possible leak path at the seat
and usually lower cost. The disadvantages are
the limited size; with a large unbalanced plug
the forces needed to seat and hold the flow off
become impractical. Balanced plugs have holes
through the plug.
Advantages include easier
shut off as the plug does not have to overcome
static forces. However, a second leak path is
created between the plug and the cage, cost is
generally higher.
RF-RAISED
FACE - The raised area of a flange face which
affords a seal with a mating flange face by means of
a flat gasket of the same diameter as the raised
face.
RTJ-RING TYPE
JOINT - A flanged connection using a specific
shaped soft metal ring as a gasket. Generally used
on high pressure valves.
RELIEF VALVE
- A quick acting, spring loaded valve that opens
(relieves) when the pressure exceeds the spring
setting. Often installed on the body cavity of ball
and gate valves to relieve thermal overpressure in
liquid services.
SAFETY VALVE
- A safety valve is a valve mechanism for the
automatic release of a gas from a valve when the
pressure or temperature exceeds preset limits. It is
part of a bigger set named Pressure Safety Valves
(PSV), Pressure Relief Valves (PRV) or Differential
Thermal Relief (DTR).
The other parts of the set are named relief
valves, safety relief valves, pilot-operated safety
relief valves, low-pressure safety valves, vacuum
pressure safety valves.
SEAT
(Seat Ring) - That part of a valve against which the
closure element (gate, ball) effects a tight
shut-off.
STEM -
The stem serves as a connector from the actuator to
the inside of the valve and transmits this actuation
force.
Stems are either smooth for actuator controlled
valves or threaded for manual valves.
The smooth stems are surrounded by packing
material to prevent leaking material from the valve.
This packing is a wear material and will have to be
replaced during maintenance.
With a smooth stem the ends
are threaded to allow connection to the plug and
the actuator.
The stem must not only withstand a large
amount of compression force during valve
closure, but also have high tensile strength
during valve opening.
In addition, the stem must be very straight, or
have low run-out, in order to ensure good valve
closure.
This minimum run-out also
minimizes wear of the packing contained in the
bonnet, which provides the seal against leakage.
The stem may be provided with a shroud over
the packing nut to prevent foreign bodies
entering the packing material, which would
accelerate wear.
STUFFING BOX
- The annular chamber provided around a valve stem
in a sealing system into which the deformable
packing is introduced.
SWING CHECK
VALVE - A check valve in which the closure
element is a hinged clapper which swings or rotates
about a supporting shaft.
THRU-CONDUIT
- An expression characterizing valves, when in the
open position, wherein the bore presents a smooth
uninterrupted interior surface across seat rings and
through the valve port, thus affording minimum
pressure drop. There are no cavities or large gaps
in the bore between seat rings and body closures or
between seat rings and ball/gate.
TRUNNION
- That part of a ball valve which holds the ball on
a fixed vertical axis and about which the ball
turns.
VALVE - A
valve is a device that regulates the flow of
materials (gases, fluidized solids, slurries, or
liquids) by opening, closing, or partially
obstructing various passageways. Valves are
technically pipe fittings, but usually are discussed
separately.
W.O.G.
(Water-Oil-Gas) - Used in connection with a pressure
rating.
Thus: 100 WOG indicates the rated pressure is 100
psi in water, oil or gas service, at normal ambient
temperatures.
WORM GEARS - Gears
used to transmit motion or power between right
angle shafts when a high-ratio reduction is
necessary. The worm is the small gear which
drives the larger ring gear.
Worm threads resemble screw threads and are
available in various leads and pitches.
YOKE -
That part of a gate valve which serves as a spacer
between the bonnet and the operator or actuator.